Automotive application

Flexible Metal has extensive experience designing and manufacturing Exhaust Gas Recovery (EGR) assemblies for automotive gasoline and diesel engines. The company’s capabilities include bellows forming, machining, tube bending, tube forming and sizing, and major joining processes including MIG and TIG welding, resistance welding, and furnace brazing.

ERG assemblies incorporating castings involve specialized welding processes. Flexible Metal works with foundries to select the best alloy for the application and develops the welding process to fit the design.

On/off highway application

Our development and manufacturing expertise include EGR assemblies for on/off highway and heavy duty applications. Flexible Metal capabilities of manufacturing process ranging from the dedicated cells for forming heat shield shells on hydraulic presses and MIG welding of stainless steel bellows sub-assemblies to Silicon Moly castings (SiMo).

EGR Long bypass line

EGR long bypass lines design incorporates cast flanges with bend tubing and the section for bellows, engineered for long last performance as well as ease of assembly during installation on the engine.